Customer Success Story: SABA STEEL CORD’s 110% Production Boost with Custom Solutions

Introduction: SABA steel cord Enterprises, struggling with steel cord equipment production inefficiencies, partnered with our 30-year-experienced team. Our tailored upgrade plan achieved a 110% efficiency leap and $1M annual cost savings, revitalizing their industry standing.

I. Key Pain Points

• Frequent Wire Breakages: Water tank wire wet drawing machines suffered 15 breaks/hour, halving daily output from 10 to 5 tons.
• High Scrap Rate: 10% of production became waste, inflating raw material costs.
• Slow Operation: Running at 300 m/min—well below industry standards—prolonged cycles and labor costs.
• Faulty Lubrication: Poor system design caused uneven oil distribution, accelerating equipment wear.

II. Customized Solutions

• Hardware Upgrade: Selected and installed compatible steel cord equipment machines, seamlessly integrating with existing lines.
• Smart Lubrication Overhaul: Installed sensors for real-time monitoring, automating oil supply to prevent wear and reduce breakage risks.
• Comprehensive Support:

• On-site Engineers: Completed system upgrades in 72 hours.
• Training: Skilled 15 employees in equipment operation, lubricant mixing, and maintenance.

III. Impressive Results

Customer Feedback

“SABA steel cord’ s production director praised, ‘This solution transformed our operations. We’re eager for long-term collaboration to drive further improvements.'”

Get Your Tailored Plan Today

Struggling with steel cord production inefficiencies in steel cord production or rubber hose wire production?  Or  being troubled by the establishment of a rubber hose/steel cord production factory? Please contact us via whatssapp : 8613631537600 . Our experts will provide a customized project design plan and comprehensive services. —start optimizing now!