Henan Zhuoqiang New Materials Co., Ltd. has recently shipped a batch of D25 – sized PCD Wire Drawing Dies, marking a significant step in the global wire processing sector. These high – quality dies are designed to meet the demanding needs of steel cord manufacturing worldwide, highlighting the company’s prowess in PCD Wire Drawing Dies. Specifically engineered for copper – coated stell wire drawing in steel cord production (ranging from 0.30- 1.65mm).   Zhuoqiang’s D25 PCD Wire Drawing Dies maintain strict tolerances of 30μm (Class A) and 15μm (Class B). This precision ensures the integrity of the copper coating during the drawing process, preventing surface defects and enhancing the final cords’ conductivity and rubber adhesion. “Our PCD Wire Drawing Dies have a service life three times longer than traditional alternatives, greatly reducing maintenance costs and production downtime,” according to a company expert. The ultra – hard polycrystalline diamond material enables stable hole diameter control, minimizing losses from frequent die replacements. Zhuoqiang stands out by offering more than just dies. Its “die + technology” package provides comprehensive support, from PCD Wire Drawing Dies selection and installation to full – cycle steel cord production guidance. This “turnkey” approach has already increased efficiency...

    A delegation from a top Indian metal processing firm visited Henan Zhuoqiang New Materials Co., Ltd. for in – depth talks on copper plating production lines, aiming to explore future cooperation. This meeting paves the way for both sides’ growth in the global market.​ Company Profile and Meeting Purpose​ ​ As a leading Chinese provider of copper plating production line solutions, Henan Zhuoqiang New Materials focuses on innovation. It offers one – stop services to global clients. At the meeting, the firm’s technical team showcased its core business and tech edge in copper plating production lines.​ Service Highlights​ Pre – construction and Infrastructure Support​ Zhuoqiang’s experts help clients select factory sites and design layouts based on production scale and development plans. This ensures a good start for copper plating production lines. Also, its engineers guide on key infrastructure aspects like load – bearing, utilities, and ventilation to match the lines’ needs.​ Equipment Supply​ The company provides high – value copper plating production lines with automated controls for precise process regulation. This guarantees top – quality copper plating. Moreover, it supplies a full range of related equipment, covering pretreatment peeling machines, wire drawing machines, and more, meeting diverse production...

As the demand for metal surface treatment rises, the right equipment for electroplating lines is crucial for product quality and productivity. Henan Zhuoqiang New Materials offers comprehensive solutions for rough drawing, intermediate drawing, and electroplating processes. I. Rough Drawing Equipment Our rough drawing setup includes a duckbill wire pay-off rack (constant tension control), mechanical shell peeling machine, and abrasive belt rust remover for surface treatment. High-pressure and hot water washing eliminate impurities, while double-wire boron coating and drying enhance surface activity. The LZ560-9 straight-line drawing machine ensures precise drawing, and the intelligent wire coiler finishes the blank production.  II. Intermediate Drawing Equipment The LZ450-12 straight-line drawing machine, with its intelligent speed control system, maintains wire size tolerance within ±0.01mm. Paired with an automated coiler, it delivers high-precision semi-finished products.  III. 56-head Electroplating Line This 15-step electroplating line starts with stable wire feeding from the pay-off machine and preheating in the furnace. Hydrochloric acid pickling removes oxides, and copper/zinc plating tanks with smart temperature and liquid control ensure ±5% coating uniformity. Multi-stage water washing reduces chemical residues. The line also features intermediate frequency thermal diffusion, water cooling, phosphoric acid washing, and soap dipping for surface lubrication. A PLC system enables 24/7...

Against the backdrop of tightened import restrictions on hose wires in India, Henan Zhuoqiang New Materials Co., Ltd. has rolled out a full-process solution, leveraging its advanced technology and rich experience to assist Indian enterprises in achieving local production. I. Professional Planning for an Efficient Factory Site The professional planning team of Zhuoqiang conducts in-depth research on Indian policies, regulations, and production process requirements. They make scientific arrangements in terms of functional zoning, logistics transportation, and production capacity planning. This ensures that the factory site complies with local regulations while enabling the efficient operation of the production process, laying a solid foundation for subsequent production.   II. High-end Equipment Demonstrating Core Advantages  – Authoritative Certification: The production equipment for hose wires and steel cord wires provided by the company has obtained ISO 9001 certification, and some of the equipment meets the EU CE standards, guaranteeing reliable quality. – Complete Range of Equipment: It covers a full range of products, including raw wire pay-off racks, steel wire surface pretreatment equipment, coarse drawing machines, intermediate drawing machines, brass electroplating production lines, water tank wet drawing machines, stranding machines, etc.  – Leading Technology: By adopting intelligent control and precision machining technologies, the precision reaches the micrometer level,...

Introduction: SABA steel cord Enterprises, struggling with steel cord equipment production inefficiencies, partnered with our 30-year-experienced team. Our tailored upgrade plan achieved a 110% efficiency leap and $1M annual cost savings, revitalizing their industry standing. I. Key Pain Points Frequent Wire Breakages: Water tank wire wet drawing machines suffered 15 breaks/hour, halving daily output from 10 to 5 tons. High Scrap Rate: 10% of production became waste, inflating raw material costs. Slow Operation: Running at 300 m/min—well below industry standards—prolonged cycles and labor costs. Faulty Lubrication: Poor system design caused uneven oil distribution, accelerating equipment wear. II. Customized Solutions Hardware Upgrade: Selected and installed compatible steel cord equipment machines, seamlessly integrating with existing lines. Smart Lubrication Overhaul: Installed sensors for real-time monitoring, automating oil supply to prevent wear and reduce breakage risks. Comprehensive Support: On-site Engineers: Completed system upgrades in 72 hours. Training: Skilled 15 employees in equipment operation, lubricant mixing, and maintenance. III. Impressive Results Indicator Before After Growth Output (tons/day) 5 10.5 110% Machine Speed (m/min) 300 600 100% Annual Costs $2M $1M 50% Scrap Rate 10% 5% 50% Customer Feedback “SABA steel cord’ s production director praised, ‘This solution transformed our operations. We’re eager for long-term collaboration...

The production process of brass coated steel wire can be optimized in the following aspects, including raw materials, each production link, quality control, automation, etc:   Raw Material Control: Use high-quality high-carbon steel wire rods. Control the impurity content and surface quality to reduce the risk of breakage during the wire drawing process. Wire Drawing Improvement: Develop new types of wire drawing dies, adopt wear-resistant and lubricating materials. Optimize the wire drawing speed and pass reduction rate to reduce the drawing force and improve the precision and quality of the steel wire. Heat Treatment Optimization: Study and precisely control the heat treatment parameters. Apply induction heating technology to obtain an ideal sorbite structure. Electroplating Improvement: Modify the electroplating solution formula and process parameters to enhance the quality of the coating and its corrosion resistance. Adopt an environmentally friendly electroplating process to reduce pollution. Stranding Optimization: Upgrade the stranding equipment and accurately control the tension. Develop new stranding processes and special structural strands to meet different requirements. Quality Control: Introduce online detection equipment to monitor production parameters in real time. Establish a quality management system to ensure product quality throughout the entire process. Automation and Informatization: Promote the automation transformation of...